Ultimate List of the Best Welding Helmets Available to Buy in Australia
Do you care more about the welding experience your helmet offers than its price? We all like to pay less for a new product, but no one wants to fork out money for something that will give them a bad experience. The cost of a bad experience always outweighs the monetary value of an item.
Welding helmets are the kind of helmets that are commonly used in welding workshops. Its role is to protect the welder’s face, neck, eyes, and the entire head from heat, flash burns, infrared rays, and ultraviolet rays of welding.
Welding helmets are a type of headgear used while performing welding in order to protect you from harmful radiations emitted during the process; welding helmets also protect your face, neck against the flame and flashes generated during the welding.
Best welding helmet is necessary for the protection of your eyes, as the unprotected exposure to radiations emitted can inflame your eye cornea, which in turn causes arc eye. The radiations emitted could also burn your retina, which can lead to loss of your vision. Welding can also lead to skin burns as radiations emitted may also affect your skin.
This is why we tested, reviewed and compared 51 different welding helmets in our garage.
We then handpicked our favorite helmets for you to see. You can find their pros and cons as well as the unique differences between them, including price. You’ll also find a buying guide, which runs through the different aspects most people consider before purchasing a helmet. We hope this will help you in your search to find the right hood.
Do you weld professionally or at home? Then you will need a welding helmet. These helmets protect your face against the extreme heat and flying sparks of welding and plasma cutters and also protect your eyes against the bright lights.
If you’re welding, then safety gear is of paramount important. One of the things that you NEED is a welding helmet to protect your eyes from the arc. The UV rays that are emitted from the arc can cause serious problems with your eyesight if you don’t wear a helmet.
We’ve listed our top 10 welding helmets on the market today at a range of prices. All of these welding helmets are auto-darkening, which are our favorite type of welding helmet. Auto-darkening means that the lens does not have a fix shade and you can keep it on for different welding processes. The sensors in the helmet will automatically increase or lower the shade of the lens depending on the welding process, so they’re much more versatile. We’ve also written a buyers guide to show you how we chose our top 10 which you can see below to help you choose the perfect welding helmet for you needs.
Welding helmets are considered headgear or covers that are commonly used in welding workshops for protecting the face, eyes, and neck from welding infrared rays, flash burns, heat, and ultraviolet rays.
The rays from welding points can cause damage to different parts of the body. They can harm the skin and eye retinas which can ultimately cause blindness and other eye complications. Helmets are mostly used in places where arc welding activities are done; these arc welding activities may be gas metal, gas tungsten, and shielded metal arc welding.
Helmets help aid in the prevention of complications including inflamed eyes, red eyes, retina burns, and other physical harm that can be sustained in the workshop. Welding helmets have a window space through which the user of the machine sees through during work.
Technology has come a long way over the past few decades, and the range of helmets available spans from solar-powered auto-darkening welding helmets to basic, single setting helmets. If you came here looking for a specific type of welding helmet, you may walk away with a product you can use for many other tasks! There is also a wide shade range available on a lot of the options below, as opposed to fixed shade helmets.
All of this choice can seem overwhelming, but luckily we have done some of the basic research for you. We consulted experts, bloggers and customer reviews to bring you this buying guide and list of the top 10 welding helmets you can currently buy online.
Airfed Auto Darkening Welding & Grinding Flip Mask Helmet System Weltek
- A high-end airfed welding and grinding system by Weltek.
- Side Vision Auto Darkening Welding Helmet & Cordless Blower Unit.
- Flip up welding lens - can also be used as a clear mask.
- Airfed system helps protect from potentially harmful fumes & gases.
- Side vision windows give a wider field of vision.
This listing is for a complete high-end airfed welding and grinding system by Weltek. Genuine Navitek Side Vision Auto Darkening Welding Helmet and Belt Mounted Airkos Cordless Blower Unit. Airfed system helps protect the user from potentially harmful welding fumes and gases. Flip up welding lens - can also be used as a clear mask. Natural vision lens. Ideal when welding for long periods. Side vision windows give a wider field of vision compared to standard helmets. Grinding mode allows you to quickly swap tools without taking off the mask.
3m Speedglas Sl Black Welding Helmet with Auto-Darkening Filter Shade 8-12 Light
- Five adjustable dark shades 8 - 12
- Light shade 3
- Four sensitivity settings
- Grab & Go - auto ON function
- Total weight 360 grams
Welding Helmet Description
Welders always ask for two things in personal protection: lighter weight and more comfort.
This 3M Speedglas SL Helmet is 25% lighter than our current auto-darkening welding helmets while maintaining the performance and protection that welders worldwide have come to expect in every Speedglas product.
Its reduced weight feels lighter on your head and neck, and is easily adjusted to personal settings.
The headband can be adjusted in size, allowing for an excellent fit for each individual user.
Easy back and forth adjustments of shield add to the comfort.
The user can also tilt the helmet to the preferred angle.
Welding shield is 25% lighter than any other Speedglas model
Five adjustable dark shades 8-12 and a light shade of 3. Four sensitivity settings.
Four sensitivity settings
Our narrowest helmet: perfect for many super tight spaces
Grab and Go: A motion sensor automatically turns ON the welding filter when you pick up the helmet
Appropriate for most arc welding processes - such as MMA, MIG/MAG, TIG and plasma welding
There are a large range of welding helmets available in the market, such as a passive or auto-darkening lens, fixed or variable shade, two, three or four sensors and viewing size. Take the time and find the right helmet for your needs, it can increase your productivity, weld quality and comfort.
The helmet you choose should meet Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact). This ensures that the helmet and lens has passed independent testing and can survive high impact from flying objects, provide 100% ultraviolet and infrared filtering regardless of shade setting, and meet advertised switching speeds and darkness shades in temperatures as low as -5 degrees and high as 55 degrees.
Passive vs. Auto-Darkening Helmet Lens
Welding lens shade numbers refer to the lens' ability to filter light. All auto-darkening welding helmets that meet the Australian standard AS/NZS 1338.1 provide 100% protection against harmful infrared and UV rays and may range from a #8 shade for low-amp applications up to a #13 shade for high-amp applications.
A passive lens helmet uses UV- and IR-coated dark-tinted glass with a fixed shade value, usually #10. This helmet is worn in the up position while the electrode, gun or torch is positioned. With a quick nod or snap of the neck, the operator flips the helmet into position immediately before striking an arc.
Passive lens helmets provide an economical choice; however, they have some cons:
- It can be difficult for novice welders to position the electrode while the helmet snaps into place. This can cause poor weld starts, which may lead to weld defects or the need for excessive grinding.
- Because of the need to repeatedly lift and lower the helmet, tack welding, or numerous short welds, can be difficult.
- Welders need to repeatedly flip the helmet up and down which can cause neck fatigue, and possibly repetitive stress injuries.
- If the helmet fails to lock onto position or if the timing is out, it can lead to inadvertent arc flashes if the arc strikes before the helmet is in place.
An auto-darkening lens addresses the above issues. When inactive, an auto-darkening lens usually has a #3 or #4 shade, which is relatively easy to see through. When the sensors on the helmet sense an arc start, the lens automatically darkens, in a fraction of a second (typically 1/12,000 to 1/20,000 of a second for industrial-grade helmets), to shade #8 to #13.
Because the helmet stays in position before, during, and after the weld, an auto-darkening welding helmet allows you to set up your welding joint with the hood in position. No more head snaps to lower the helmet. No more sloppy starts because the torch moved. No more raising and lowering the helmet for tack welds. Auto-Darkening helmets can improve weld quality, and can ease neck strain associated with snapping the helmet into place.
Auto-darkening helmets are available for every welding level, and a range of applications - light industrial to heavy industrial. If you're looking for an auto-darkening helmet there are some things to consider:
- Fixed or variable Shade. When a fixed-shade auto-darkening helmet senses an arc, it darkens to a fixed #10 shade. If you weld similar material of similar thicknesses using the same welding process with a limited amperage range, then a fixed shade helmet may be the right choice for you. However, if you use different welding processes (Stick, MIG, TIG), or vary your welding amperage and therefore vary the brightness of the arc, a variable shade lens will allow you to properly protect your eyes while achieving the best view of the weld puddle. Most variable shade lenses adjust from shade #9 through #13.
- Lens reaction time indicates how quickly the lens will switch from its natural light state (usually shade #3 or #4) to the darkened shade when welding begins. The quicker a welder' s eyes are shaded from the high-intensity light, the better. Entry-level lenses are often rated at 1/3,600 of a second, while industrial or professional grade helmets can be rated as high as 1/20,000 of a second. The more arcs you start in a day, the more you'll appreciate the quicker speed. If you spend all day welding with a lens rated at 1/3,600, the cumulative effect of the increased exposure to the arc light may lead to eye fatigue at the end of the day. With faster switching speeds, these effects are reduced.
- Viewing size is one of the major considerations in purchasing an auto-darkening helmet and is really based on personal preference as well as how much out-of-position welding you're likely to be doing. Typical view sizes range from 26cm sq. for light duty applications to 58cm sq. in. for industrial use.
- Number of sensors. The number of sensors ranges from two for a light industrial level helmet to four for an industrial grade helmet. More sensors mean better coverage, especially for out-of-position welding where a sensor could be obstructed. Three may be sufficient for production work or when you will have a clear line of sight to your work. Four is optimal for most fabrication and out-of-position work.
- Adjustable Sensitivity Control. Both intermediate and professional level auto-darkening helmets usually provide the ability to adjust how much brightness will trigger the lens to darken. Sensitivity control is useful when welding at low amperages, especially TIG, when the arc isn't as bright as other welding processes. Also when welding outside, in bright sunlight it can cause the lens to darken at the end of welding.
- Adjustable Delay Controls. A delay control is another useful feature. This control enables you to set how long the lens stays dark after the welding arc stops. When tack welding on a large project, a short delay helps get the job done faster as you reposition for the next weld. A longer delay time is helpful when welding at very high amperages, since molten metal may still emit harmful rays until it cools.
Other Helmet Considerations
A lighter weight helmet minimizes strain on the user's neck reducing fatigue and increasing comfort. The more you weld, the more you and your neck will appreciate a helmet that weighs less.
Finally, the latest auto-darkening helmets usually provide benefits specifically for the industrial welder: an aluminium heat shield to protect the lens from high heat (300+ amps) applications, silver colouring to reflect the heat away from the wearer, gaskets for shock absorption and increased longevity and commonality of parts to decrease inventory requirements for larger organisations.
If welding is, or is part of your career, take the time to find the helmet that's right for you.
While it may be tempting to buy the least expensive helmet, take the time to explore all options, it can have long-term benefits for your comfort and safety.
Welding, Brazing, and Cutting!
These are the most hazardous activities which pose a rare combination of both health risks and safety to over 500,000 workers in a vast variety of industries.
Quite alarming, isn’t it?
The risk of fatal or serious injuries alone is more than 4 deaths per thousand workers.
I started my career as welder 20 years ago and felt like a fish out of water! But with time, welding becomes “a piece of cake” to me.
21% of labor compensation claims for their eye injuries were to welders. Source here…
It hit me like a ton of bricks when I read it!
Now I manage a highly functional welding team as a team leader safety is my top priority. I don’t want to see anyone from my team one of these numbers.
Search through our Eweld welding helmet Best Seller List below to save time! Eweld has taken the time to look through our current range to drill down to our most popular Speedglas welding helmets to save you time. Our best seller list includes the Speedglas 9100 welding helmets, NEW Speedglas 9002NC and the Speedglas 100 welding helmets. We also include the extremely popular Speedglas 9100 FX Air with the Adflo PAPR welding helmet system. Buy Speedglas welding helmets and powered air welding respirators online today from Eweld - your number 1 Australian online welding helmet store! We also carry all Speedglas spare parts - call us today! Free delivery to anywhere in Australia on all welding helmets.
#1 - Best Overall – Lotos LTP5000D
The Lotos LTP5000D surprised us with its combination of low price point (it’s probably one of the cheapest plasma cutters we’ve come across), ease of use and quality cuts. While we don’t recommend it for heavy industrial use, this cutter is perfect for DIY/hobbyists and light business needs due to its light-weight, small dimensions, and portability.
We tested the unit by attempting to cut alloy steel, stainless steel, copper, mild steel, and aluminum and were impressed that it managed to handle them all with ease.
Prices start at at $1,100+
Since the Lotos LTP5000D comes with a pilot arc, we then attempted to cut some painted and rusted materials which cheaper cutters notoriously have difficulty with – but the LTP5000D cut right through them with no problems at all. We also noticed the smoothness of the cut when trying out both thin and thicker metals, highlighting the state-of-the-art MOSFET transistor inverter technology claimed by the unit.
Our main issue with the unit was the lack of a torch trigger guard (the trigger could be bumped by mistake) and the fact that the group does not come included with a 110-volt pigtail, which must be bought separately.
Overall, the increased power and ease of use makes the LTP5000D one of the best plasma cutters for the money and is our top pick for the best all-around cutter on the market today. Overall we gave this cutter a solid 4.8/5 stars.
The Lotos LTP5000D Pilot Arc Plasma Cutter delivers strong cutting performance in a compact package. The pilot arc feature is especially useful for continuous cutting on rough surfaces or dirty metal.
An optimized design based on state-of-the-art MOSFET/IGBT transistors provides high power output for thick metal cutting, as well as steady output for thin metal cutting.
The LTP5000D is an excellent choice for home DIY jobs and light duty small business projects.
17 October 2018 - Published on Amazon.com
30 January 2019 - Published on Amazon.com
Review by damiapiant0
Jul 29, 2018
A useful and versatile unit: I have purchased 2 of these units now; I have one at my house workshop (used as my plasma cutter) and I have now purchased a second unit for the farm.I admit I have not used the TIG function (I have a many thousand dollar unit for that), but I bought it as a trial into plasma cutters.Well I was impressed for the value. I imagine a brand name unit would be more refined, but this baby unit packs a punch beyond its weight grade.The stick weld is useful, especially since only 10amp plug (that’s why I purchased a second for the farm) and when it’s combined with a plasma it is versatile.I have a high grade TIG welder, A dedicated MIG welder (on gas all time) and now two of these.I am still waiting for the ultimate machine, plasma, stick and MAG welder (TIG would be a bonus but you need gas).Read full review.....
Review by snottyside70
Jun 24, 2018
Review of rossi ct-620is plasma cutter and stick welder: The ct-620is is a good quality 3 in 1 welder Tig and plasma cutter have tried all but Tig still awaiting tungsten electrodes and gas but first the plasma cutter works great its a drag style so no need to keep a gap and tried on all power settings and multiple thinknesses of metal and was very happy with the performance of this plasma cutter now the stick welder is easy to strike and maintain an arc and has plenty of power for most jobs around home with up to 200amps of power on tap would highly recommend this welder for the home handy man to the farm where it will get some good use..
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