Metal Fabrication Blog
by Australian General Engineering
How to improve your welding skills?
Table of Contents What are the tips for improving MIG welding?Remember that the best MIG welding operator is a safe one. Do your research before you set up your equipment. Make sure all of your connections are sound before getting started. Select the proper drive roll and tension setting to feed wire effectively. Use the correct contact tip recess […]
Is welding a good career?
There are many job paths to choose from, and people often wonder if welding is a good career. Welding is a tough job that requires skill and patience and is not for those looking for something easy and cushy. However, there are many advantages to welding and a host of benefits available that make welding […]
Is welding hard to learn?
Welding is easy if you have acquired proper training for it. There are different demands of welding tasks, and each one is different with varying levels of complexity. For instance, welders who work in shops manufacturing metal furniture have it easy compared to underwater welders tasked to construct oil rigs. Austgen Steel fabrication Melbourne Welding […]
What are the most important welding tips?
Hands-on experience is absolutely essential to learn to weld. Getting the handle on welding skills takes time and practice before anyone can put it to use. Table of Contents What are the tips for the beginners?Play with the puddleStore filler rods in a humidity-controlled environmentFind the right travel speedCalibrate amperage and electrode size before weldingUse […]
What is MIG and TIG welding?
For all of Marlin’s custom wire baskets, welding is crucial for ensuring that the basket is able to meet the customer’s needs. However, there’s more to welding than just heating and fusing the metal wires of the basket. Many different specific welding techniques can be used for a given metal form. Using the right kind […]
What is the use of welding?
Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. Welding is distinct from lower temperature metal-joining techniques such as brazing and soldering, which do not melt the base metal. Check out Australian General Engineering […]
Why is CO2 used in welding?
MIG (GMAW) welding with shielding gas and a solid wire electrode produces a clean, slag-free weld without the need to continually stop welding from replacing the electrode, as in Stick welding. Increased productivity and reduced clean up are just two of the benefits possible with this process. Check Out Melbourne’s Top Metal Fabrication Services – […]
What are safety glasses made of?
Why risk losing precious eyesight when wearing safety glasses or protective goggles can keep your eyes safe for a lifetime of good vision? Check Out Melbourne Sheet metal fabrication company According to Prevent Blindness America, each year, more than 700,000 Americans injure their eyes at work, and another 125,000 injure their eyes at home. More […]
What is a welding glove?
Welding gloves are manufactured to protect the hands from heat, flames and electric shock. ANSI Standard Z49.1 requires that all cutters and welders wear protective gloves. The types of gloves vary by the welding process. Melbourne sheet metal fabrication – Austgen Table of Contents Why do you need welding gloves?What features are best for a […]
What should I look for in buying welding goggles/glasses?
Welding goggles provide a degree of eye protection while some forms of welding and cutting are being done. They are intended to protect the eyes not only from the heat and optical radiation produced by the welding, such as the intense ultraviolet light produced by an electric arc but also from sparks or debris. A […]
Why do welders wear glasses?
Have you ever had your eyes burned by the welding arc rays? Was it because you didn’t wear safety glasses at work? Or did you weld without a welding helmet? Regardless of the reason, if you got an arc burn, you better be ready for a very unpleasant night. If you burn your eyes at […]
Why do welders wear masks?
Welders understand that the fumes and gases produced from their work can lead to serious illness. The danger and amount of exposure to the welders depend on the type of work being done, the rod, filler metals, base metals, coatings, contaminants, as well as the amount of ventilation and respiration protection. We simply don’t know […]
Are metal shavings dangerous?
Table of Contents Fire HazardsHealth HazardsPhysical HazardsWhat is a metal chip?Smoking ChipsPreventing SmokeCan breathing metal dust hurt you?What are the examples of metal that can bring danger to your health?SteelTitaniumMagnesiumAluminiumCheck out Unique Gifts For The Welder In Your LifeGoldSilverCopperIron OxidesWhat should be a reminder for those who have high levels of exposure.?What are the causes […]
What are metal products?
The steel industry, the business of processing iron ore into steel, which in its simplest form is an iron-carbon alloy, and in some cases, turning that metal into partially finished products or recycling scrap metal into steel. The steel industry grew out of the need for more durable and more easily produced metals. Technological advances […]
What is metal and its types?
It is always essential to determine the different types of scrap metal because this makes huge a difference between profit and loss. Generally, non-ferrous metals are more valuable than ferrous metals. You should always use a magnet to help you isolate the ferrous metal from the non-ferrous after which further tests can be carried out. […]
Which hand tools are used for metalworking?
Metalworking is, as its title suggests, working with metals to create individual parts. There is a wide range of technologies that are used within metalworking to create all types of products, such as small pieces of jewellery to building components and large-scale constructions. Most metalworking processes can be categorized into three categories: forming, cutting, or […]
Which metal is used in metalwork?
Metals are hard, non-adhesive, cold and smooth, and they are very often shiny and strong. They are also ductile and malleable and do not break easily. Metals are very good conductors of electricity, sound and heat. When the temperature rises, they expand, and when it falls, they always contract. They can be easily welded to […]
Metal Fabrication Welding Aluminium
Table of Contents Aluminium Welding: How to Weld AluminiumWhy use aluminum?Aluminum alloysGMAW/ MIG Welding BasicsWays To MIG Weld AluminiumGTAW/ TIG Welding BasicsThe Best Ways To TIG Weld AluminiumHow to Weld Cast AluminiumWays To Weld Aluminium to SteelOther Things to keep in mind Aluminium Welding: How to Weld Aluminium Aluminum is a lightweight, thin metal which […]
Exactly what is the sheet metal working procedure?
The sheet metal production process powers Australian industry– almost every kind of producer relies, in some way, on parts, specialized components, structures, or devices that is a direct outcome of sheet metal fabrication. From big commercial structures and supports to the most sensitive digital assemblies, sheet metal plays a key role. Table of Contents Exactly […]
What is the best respirator for welding?
Table of Contents Disposable Masks vs PAPR respirators for welding and cutting processesWhat is fit testing?What is a PAPR?Are all PAPR systems the same?Difference between budget & advanced PAPR systemsWhat are the benefits of using Optrel E3000 PAPR Head Tops?What Do Steel Fabricators Do?Any industry that deals with metal requires fabrication, and without the work […]
Best Plasma Cutter Reviews Australia: Top 8 of 2020
Table of Contents Our Best Plasma Cutters Reviewed1. Lotos CT520 Plasma Cutter Tig Stick Welder 3 in 1 Combo Welding Machine2. Plasma Cutter CT520D 50AMP 220V IGBT Multi-Function Inverter Welder Machine 3IN13. Mishto CT-520 DC TIG ARC Plasma Cutter4. Plasma Cutter 40A 220V Electric CUT40 Metal Cutter5. Rossi CT-620iS 3in1 TIG Plasma Cutter6. AIG CUT40R […]
Best Welding Aprons: Top 3 of 2020 (Leather & Non-Leather)
Table of Contents Top 3 Best Welding Aprons And Bibs (Leather & Non-Leather)1. Best Overall – Makara Welding Apron (Includes 6 Pockets and Microfiber Towel)The GoodThe BadConclusion2. Premium Choice – Waylander Flame-Resistant Leather Welding ApronThe GoodThe BadConclusion3. Great Value – Hobart Cotton Welding Apron The GoodThe BadConclusionWhat Do Steel Fabricators Do? Any industry that deals […]
Best Welding Carts for Metal Fabricators
Table of Contents Which Welding Cart is Right for you?1) Best Overall – Hot Max WC100The Good:The Bad:Conclusion:2) Best Value – MIG TIG Plasma Cutter/Welding CartThe Good:The Bad:Conclusion:3) Best Quality – Eastwood Welder/Plasma Cutter CartThe Good:The Bad:Conclusion:Tools of the Trade for Steel FabricationMetal GuillotineBeam LineMIG and Stick WeldersGas AxeOverhead CraneQuickieThe Ultimate Guide To 6G Pipe […]
Huntsman W20 490P Welding Helmet Review
Table of Contents Huntsman W20 490P Welding Helmet ReviewThe Good: Carbon fiber bodyLightweightFit into tight spacesHeat resistantEasy switching between lensesHeavy-duty weldingAuto-darkening optionInexpensiveThe Bad: Not suitable for overhead workingNot suitable for damp environmentsNot auto-darkeningDoesn’t flip upProne to breakingNo magnifying lensStyleSee customer reviews on Amazon.com.Features and Specifications:Weight: 2.3 lbs (1 kg) Dark shade 10 Material: 10% recycled […]
Auto Darkening vs Passive Welding Helmets
Table of Contents Why We Prefer My (Passive) Fibre Metal Tigerhood ClassicAuto Darkening vs. Passive Welding Helmets, Which Is Better?The Fibre-Metal Tigerhood Classic: Simple, But Gets The Job Done.Conclusion:What to consider when purchasing a MIG Welding TorchNot all MIG Welding Torches are created equal.Should I compare prices on MIG Welding Torches?Arguably the best MIG Welding […]
North 110PWE Fibre-Metal Pipeliner Superglas Welding Helmet Review
Table of Contents Metal Pipeliner Superglas Welding Helmet ReviewLightweightExcellent price pointThe Interchangeable Lens Can Be Easily Replaced (And Often Should)Sturdy And CompactThe Bad: Rubber Band Head GearOrange LensNot Compatible With A RespiratorConclutionUnique Gifts For The Welder In Your Life Metal Pipeliner Superglas Welding Helmet Review The North 110PWE is a reasonably inexpensive welding helmet […]
Optrel e680 Auto-Darkening Welding Helmet Review
Table of Contents Optrel e680 Auto-Darkening Welding Helmet ReviewThe Good: External remote and helmet controls for quick adjustmentsTrue-color filterMulti-use due to grinding mode and shade levels from 5-13 DINUV and IR protection with every shade level settingThe Bad: Not suitable for laser welding10 seconds to “wake up.”Conclusion: Perfect for expert welders, the Optra e680 brings […]
Hobart 770756 Impact Auto-Darkening Welding Helmet Review
The Hobart 770756 impact auto-darkening welding helmet packs in more desirable features than you’d expect for such a reasonable price. Somehow the designers seem to have solved several problems which are very common amongst other welding helmet brands – but in doing so, they’ve created some significant flaws by neglecting other areas. Nevertheless, this helmet […]
Save Phace Gen-X Extreme Face Protector (EFP) Welding Helmet Review
The Gen-X Extreme Face Protector (EFP) series by Save Phace is a versatile array of welding helmets that also double as grinding masks and splash guards. Currently, the only helmet we’ve seen to offer an ADF (auto-darkening filter) with 180° clear peripheral vision, the EFP helmets make welding a much safer and more comfortable experience […]
Best 3M Speedglas Welding Helmets
Table of Contents Reviews, Comparisons & Buyer’s Guide5. 3M Speedglas Trojan Warrior Welding Helmet 1004. 3M Speedglas Welding Helmet 9100V Speedglas 9100V3. 3M Speedglas Welding Helmet 9100X2. 3M Speedglas Welding Helmet 9100XX1. 3M Speedglas Welding Helmet 9100 FX Reviews, Comparisons & Buyer’s Guide Generally speaking, Speedglas welding helmets feature an impressive set of specs. Whether […]
Best Lincoln Welding Helmets
Table of Contents Reviews, Comparisons & Buyer’s Guide1. Lincoln Electric Viking Black2. Viking 3350 Series “Mojo”3. Viking 3350 Series “Twisted Metal”4. Viking 3350 Series “Motorhead”5. Viking 3350 Series “Terracuda”1. A 4 ½-inch or 6-inch angle grinder.2. A set of Cleco fasteners.3. Various angle grinder discs.4. A throat-less shear.Wire cutters. Reviews, Comparisons & Buyer’s Guide When […]
Best Jackson Welding Helmets
Table of Contents Reviews, Comparisons & Buyer’s Guide1. Jackson Safety Halox Truesight Digital AdfFind On Amazon.com2. Jackson Safety BH3Find On Amazon.com3. Jackson Safety W40 Insight Variable ADFFind On Amazon.com4. Jackson Safety SmarTIGerHow much does welding pay? As with most jobs, a welder’s salary depends a lot on their skill and experience levels.How much does underwater […]
Welding Terminology and Abbreviations
Welding Terminology & Abbreviations: What does MIG, TIG, FCAW, SMAW, GMAW Stand For In Welding? MIG – ‘MIG’ stands for ‘Metal Inert Gas’ welding, but you might also see it referred to as ‘GMAW’ (‘Gas Metal Arc Welding’), or ‘MAG’ (‘Metal Active Gas’ welding). This is one of the most common welding techniques – and […]
The Ultimate Guide To 6G Pipe Welding
Table of Contents Techniques, Positions & ProceduresPipe welding basicsPipe welding positionsTesting your pipe weldingPipe welding certificationsWhat else do you need to know?ConclusionCheck out our other posts:Aluminium Welding: How to Weld AluminiumThe Ultimate Guide To Getting your Welding CertificationUnique Gifts For The Welder In Your LifeComputerized Design in Sheet Metal Fabrication MelbourneCustom Metal Equipment Design and […]
Aluminium Welding: How to Weld Aluminium
Table of Contents The Ultimate GuideCheck out our other posts:Aluminium Welding: How to Weld AluminiumThe Ultimate Guide To Getting your Welding CertificationUnique Gifts For The Welder In Your LifeComputerized Design in Sheet Metal Fabrication MelbourneCustom Metal Equipment Design and ProductionHow to Weld Aluminum – Metal FabricationBest Welding Fabrication Helmet Under $3004 Best Welding Helmets in […]
The Ultimate Guide To Getting your Welding Certification
Table of Contents Classes, Tests and CostsWhere do you start?Welding certification testsWhat costs are involved?Online optionsConclusionCheck out our other posts:Aluminium Welding: How to Weld AluminiumThe Ultimate Guide To Getting your Welding CertificationUnique Gifts For The Welder In Your LifeComputerized Design in Sheet Metal Fabrication MelbourneCustom Metal Equipment Design and ProductionHow to Weld Aluminum – Metal […]
Unique Gifts For The Welder In Your Life
Table of Contents Welding Gifts That’ll Make Christmas Awesome1. Welding Gear Bag With Helmet Catch By Revco2. Antra Darkening Welding/Grinding Helmet3. Leather Welding Gloves (Extra Length) By US Forge4. Heat Resistant Leather Apron By IRONCAT5. 4-Door Sliding Cabinet Welding Cart By GoPlus6. 4-1/2 Inch Angle Grinder By Dewalt7. Portable Generator (4400 Watt) By DuroMaxConclusionCheck out our other posts:Aluminium Welding: How […]
Computerized Design in Sheet Metal Fabrication Melbourne
How Computer Design Effects Melbourne Sheet Metal Fabrication in How Computerized Design Impacted Sheet Metal In 1957, Patrick J. Hanratty, a computer scientist and “father of computer-aided design (CAD) and manufacturing (CAM)”, developed PRONTO, which was the first commercial numerical-control programming system. In 1960, Ivan Sutherland, a computer scientist and “father of computer graphics”, created […]
Custom Metal Equipment Design and Production
The sheet metal production process powers Australian industry– almost every kind of producer relies, in some way, on parts, specialized components, structures, or devices that is a direct outcome of sheet metal fabrication. From big commercial structures and supports to the most sensitive digital assemblies, sheet metal plays a key role. Table of Contents Exactly […]
How to Weld Aluminum – Metal Fabrication
Table of Contents Aluminium Welding: How to Weld AluminiumWhy use aluminum?Aluminum alloysGMAW/ MIG Welding BasicsWays To MIG Weld AluminiumGTAW/ TIG Welding BasicsThe Best Ways To TIG Weld AluminiumHow to Weld Cast AluminiumWays To Weld Aluminium to SteelOther Things to keep in mind Aluminium Welding: How to Weld Aluminium Aluminum is a lightweight, thin metal which […]
Best Welding Fabrication Helmet Under $300
Table of Contents Best Welding Fabrication Helmet Under $3001. Jackson Safety W40 Insight2. Jackson Safety SmarTiger Welding Helmet3. Hobart Impact Welding HelmetHobart Pro Variable Welding HeadgearConserve Phace Gen Y Protective Welding Gear Best Welding Fabrication Helmet Under $300 Just because you aren’t spending a lot doesn’t suggest you can’t purchase quality. With every year and […]
Best Welding Helmets in Australia: Top 4 of 2020
Table of Contents Best Overall – YESWELDER True Color Solar Powered Auto Darkening Welding HelmetPremium Choice – YESWELDER Large Viewing Screen True Color Solar Power Auto Darkening Welding HelmetExcellent Value – Tanox Auto Darkening Solar Powered Welding Helmet ADF-206SESAB 0700000800 SENTINEL A50 Welding HelmetUltimate List of the Best Welding Helmets Available to Buy in AustraliaIn […]
Best Welding Boots 2018 – Metal Fabrication Shoe Guide
A set of boots might not be high up on your list of top priorities when it comes to welding accessories, but for severe or professional welders a great pair of welding boots is a must. This is particularly real with overhead welding, where anything that drops can burn whatever you’re using. The very best […]
Difference between Welding Soldering and Brazing
Like many sheet metal terms, soldering and welding are used interchangeably. Nevertheless, while these two operations are comparable, their procedure and sub-techniques are different. The main difference between welding and soldering is melting. In soldering, metal producers heat up the metal to be bonded but never soften them. In welding, metal producers melt the base […]
Future of the Sheet Metal Fabrication Industry
Exactly what takes place when a trio of technological, political, and social problems hit the sheet metal industry harder than ever before? According to sentiment from The FABRICATOR‘s Leadership Summit in March, service is excellent, though common obstacles stay. The collective belief appeared to be, “Company is fantastic, but how can we stay up to […]
Metal Fabrication Methods & Techniques used in Melbourne
Australian Engineering Metal Fabrication Techniques Whether you have invested six decades in a sheet metal fabrication store or you are learning the fundamentals of the trade, Australian General Engineering’s guide to sheet metal strategies can assist pros and beginners alike. This glossary information sheet metal fabrication approaches from start to finish. There are a lot […]
Galvanized Sheet Metal Fabrication in Melbourne
Galvanized Sheet Metal, How Does It Work? Galvanized sheet metal is a steel or iron product that has a protective zinc coating to prevent rusting. According to the GalvanizeIt! Online Seminar from the American Galvanizers Association, this method provides corrosion protection, durability under harsh conditions, a long lifespan, versatility, availability, and sustainability. See how sheet metal fabrication shops, […]
What is metal fabrication and where is the industry headed?
Today’s metal fabrication shops are far different from those operating in the booming post-World War II economy. A fluctuating market, cyclical industries, and the need for sophisticated equipment and quick turnaround times in both production and output have shops scrambling to maintain profitability. Metal fabrication is the process of building machines and structures from raw […]
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