Metal Fabrication Blog
by Australian General Engineering
What can a bolt cutter cut?
What can a bolt cutter cut? Bolt cutters are used in many different sectors including shipping, for opening sea containers; the electrical and building trades, for cutting through metal wires and other structural materials; and farming, for working on fencing. A construction worker using bolt cutters to cut through steel reinforcement frame on a building […]
How to sharpen wire cutters?
How to sharpen wire cutters? Wire cutters are a good, basic tool to have around the home. They can be used in a variety of ways, with some cutters used to both cut and strip wire. Wire cutters are indispensable to many home gardening and craft projects, such as the art of Bonsai which uses […]
How do you cut steel cable wires?
How do you cut steel cable wires? Wire cutters, also known as pliers, are the small and frequent handheld tools. People use wire cutters for cutting worn-out cables, open-end wires and fix bolts and screws, too. For the most basic application of cutting cables, you can use the wire cutters to cut copper, brass, aluminium, […]
How do you cut electrical wires?
How do you cut electrical wires? When it comes to cable and wire cutters, any hardware professional will tell you there’s nothing quite like having the right tool for swift & efficient cutting of wires, metal, and aircraft cables of varying diameters. These essential tools are commonly used by hardware enthusiasts, contractors, and engineers in […]
How do you cut electrical wires?
How do you cut electrical wires? When someone mentions the word wire, they are more than likely referring to a flexible, cylindrical piece of metal that can vary in size from just a few millimetres in diameter to several centimetres. A wire can refer to either a mechanical or electrical application. An example of a […]
What to look for in buying boots for welding?
What to look for in buying boots for welding? Welding is a dangerous process, during which you are exposed to extreme temperatures, as well as molten metal and flying sparks. All these can easily burn up standard shoes. That’s why it’s essential to have welding boots for proper feet protection. Welding boots come with certain […]
What is PPE required for welding?
What is PPE required for welding? Safety is a major issue for day labourers and skilled labourers. Each year, accidents frequently happen in the construction industry and oftentimes it is due to the absence of Personal Protective Equipment (PPE) or failure to wear the provided PPE. PPE is equipment that will protect workers against health […]
What is fire resistant clothing?
What is fire resistant clothing? Let’s start at the beginning with a flame-resistant clothing definition. Based on the name alone, it might be easy to assume flame-resistant clothing is entirely or even mostly fireproof. Is that true? Check out Australian General Engineering As it turns out Flame-resistant clothing — often abbreviated as FR clothing — […]
What boots are good for welding?
What boots are good for welding? No one wants to damage their feet on the job, but so many work boots can’t withstand the impact welding gives them. We have written reviews of our six favourite welding work boots so you can find a pair of boots that will last. Metal fabrication company Some of […]
What are the best welding jackets?
What are the best welding jackets? Say what you may, but there is no denying the fact that being a welder exposes you to an array of dangers, the onus is on you to select the best welding jacket to protect you against the work-related hazard. Prevention, they say, is better than cure, is there […]
Do I need a welding jacket?
Do I need a welding jacket? According to the Occupational Safety and Health Administration (OSHA) and the American Welding Society (AWS), the best way for welders to stay safe on the job is to wear head-to-toe protection and use welding safety equipment. Although not all of the following safety measures are required, it’s important for […]
Why do welders wear masks?
Why do welders wear masks? A welding helmet is usually worn when the welder needs to perform arc welding applications such as shielded arc welding, gas tungsten arc welding, and gas metal arc welding. To prevent a nasty condition called the arc eye where the cornea is inflamed, welding helmets must be worn. Melbourne sheet […]
How long does a welding helmet last?
How long does a welding helmet last? Keeping your welding helmet & respirator well maintained has great health and financial benefits! You’ll find your helmet will always be comfortable, perform at it’s best, and you’re unlikely to experience downtime in having to repair or replace your helmet. Proper maintenance is really just giving your welding […]
How do I know if my welding helmet is working?
How do I know if my welding helmet is working? Welding is the process of fusing things together, usually metals, with high heat. This can be used on small projects such as furniture and work all the way up to constructing bridges. Regardless of the project, the process of welding is incredibly dangerous. Welding uses […]
Does welding ruin your eyes?
Does welding ruin your eyes? There are many things about the welding process that can be very hazardous to your eyes. Starting with the welding process itself, ultraviolet and infrared rays are emitted not just from the welding arc but also from the molten metal. And, both UV and IR are extremely hazardous to your […]
Are cheap welding helmets any good?
Are cheap welding helmets any good? A welding helmet is one of the most important pieces of personal protective equipment a welder can have. A good helmet protects the eyes and skin not only from severe sparks but also from potentially vision-damaging ultraviolet and infrared rays emitted by the arc. As one of the most […]
Why do welders wear masks?
Why do welders wear masks? Welders understand that the fumes and gases produced from their work can lead to serious illness. The danger and amount of exposure to the welders depend on the type of work being done, the rod, filler metals, base metals, coatings, contaminants, as well as the amount of ventilation and respiration […]
Why do welders wear glasses?
Why do welders wear glasses? Have you ever had your eyes burned by the welding arc rays? Was it because you didn’t wear safety glasses at work? Or did you weld without a welding helmet? Regardless of the reason, if you got an arc burn, you better be ready for a very unpleasant night. If […]
What should I look for in buying welding goggles/glasses?
What should I look for in buying welding goggles/glasses? Welding goggles provide a degree of eye protection while some forms of welding and cutting are being done. They are intended to protect the eyes not only from the heat and optical radiation produced by the welding, such as the intense ultraviolet light produced by an […]
What is a welding glove?
What is a welding glove? Welding gloves are manufactured to protect the hands from heat, flames and electric shock. ANSI Standard Z49.1 requires that all cutters and welders wear protective gloves. The types of gloves vary by the welding process. Melbourne sheet metal fabrication – Austgen Why do you need welding gloves? Electric shock, injuries, […]
What are safety glasses made of?
What are safety glasses made of? Why risk losing precious eyesight when wearing safety glasses or protective goggles can keep your eyes safe for a lifetime of good vision? Check Out Melbourne Sheet metal fabrication company According to Prevent Blindness America, each year, more than 700,000 Americans injure their eyes at work, and another 125,000 […]
Why is CO2 used in welding?
Why is CO2 used in welding? MIG (GMAW) welding with shielding gas and a solid wire electrode produces a clean, slag-free weld without the need to continually stop welding from replacing the electrode, as in Stick welding. Increased productivity and reduced clean up are just two of the benefits possible with this process. Check Out […]
What is the use of welding?
What is the use of welding? Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. Welding is distinct from lower temperature metal-joining techniques such as brazing and soldering, which do not melt the base […]
What is MIG and TIG welding?
What is MIG and TIG welding? For all of Marlin’s custom wire baskets, welding is crucial for ensuring that the basket is able to meet the customer’s needs. However, there’s more to welding than just heating and fusing the metal wires of the basket. Many different specific welding techniques can be used for a given […]
What are the most important welding tips?
What are the most important welding tips? Hands-on experience is absolutely essential to learn to weld. Getting the handle on welding skills takes time and practice before anyone can put it to use. What are the tips for the beginners? Here are some tips to keep in mind, especially for beginners, to help them adjust […]
What are the different types of welding?
What are the different types of welding? Man has been sticking pieces of metal together using forms of welding for thousands of years. But since the 19th century, many different techniques have been developed that each has its own advantages and disadvantages over its competitors. Welding is a time-tested fabrication process or sculpting process of […]
Is welding hard to learn?
Is welding hard to learn? Welding is easy if you have acquired proper training for it. There are different demands of welding tasks, and each one is different with varying levels of complexity. For instance, welders who work in shops manufacturing metal furniture have it easy compared to underwater welders tasked to construct oil rigs. […]
Is welding a good career?
Is welding a good career? There are many job paths to choose from, and people often wonder if welding is a good career. Welding is a tough job that requires skill and patience and is not for those looking for something easy and cushy. However, there are many advantages to welding and a host of […]
How to improve your welding skills?
How to improve your welding skills? What are the tips for improving MIG welding? Remember that the best MIG welding operator is a safe one. Never forget that welding, when done improperly, can be hazardous. Electric shock, fumes and gases, arc rays, hot parts, noise and a host of other possible hazards come along with […]
How do I choose a welding machine?
How do I choose a welding machine? Considering the variety of welding processes available, selecting the right one for your shop could be a confusing and difficult decision. In any manufacturing operation, matching the best process to the application can be the difference between profit and loss of a job. Likewise, welding has many variables […]
How dangerous is welding?
How dangerous is welding? The world is full of 60-year-olds who regret not protecting their health when they were younger. And so it is with welders. It’s well-documented that many long-term health problems associated with the profession are preventable. But, because the causes and incremental effects can be invisible, literally, they tend to be ignored, […]
Does welding require math?
Does welding require math? Professional welders and craftsmen know the importance of mathematics in welding. It is used for calculating the connections for metal frames and how to make joints and welds at precise angles. Welders who are good at math can work on precise, complicated projects. It has probably already occurred to you, but […]
What tools do sheet metal workers use?
What tools do sheet metal workers use? The Sheet Metal trade is one of the most varied and diversified of all the skilled trades. As a union Sheet Metal Worker, you will belong to a skilled, technical craft that works with other building tradespeople to construct commercial, industrial, and residential buildings. You’ll be part of […]
What is the K factor?
What is the K factor? In sheet metal, the K-factor is the ratio of the neutral axis to the material thickness. When a piece of metal is being formed, the inner portion of the bend compresses while the outer portion expands (see Figure 1). The neutral axis is the area of transition between compression and […]
What is the K and Y factor in sheet metal?
What is the K and Y factor in sheet metal? K-factor and Y-factor in sheet metal both look at how bending affects the material and how much bending the metal will allow. When sheets of metal bend, the top surface compresses and the bottom expands. The boundary inside the metal between these two is the […]
What is a sheet metal worker?
What is a sheet metal worker? Sheet metal workers make, install, and maintain heating, ventilation, and air-conditioning duct systems; roofs; siding; rain gutters; downspouts; skylights; restaurant equipment; outdoor signs; railroad cars; tailgates; customized precision equipment; and many other products made from metal sheets. They also may work with fibreglass and plastic materials. Although some workers […]
What are the different types of steel?
What are the different types of steel? Although there are allegedly over 3,500 different types of steel, it can be separated into four groups depending on its chemical content. Steel is a metal alloy composed of both iron and carbon. Still, it is the level of impurities and elements such as nickel, magnesium, molybdenum, silicon, […]
Which metal is used in metalwork?
Which metal is used in metalwork? Metals are hard, non-adhesive, cold and smooth, and they are very often shiny and strong. They are also ductile and malleable and do not break easily. Metals are very good conductors of electricity, sound and heat. When the temperature rises, they expand, and when it falls, they always contract. […]
Which hand tools are used for metalworking?
Which hand tools are used for metalworking? Metalworking is, as its title suggests, working with metals to create individual parts. There is a wide range of technologies that are used within metalworking to create all types of products, such as small pieces of jewellery to building components and large-scale constructions. Most metalworking processes can be […]
What is metal and its types?
What is metal and its types? It is always essential to determine the different types of scrap metal because this makes huge a difference between profit and loss. Generally, non-ferrous metals are more valuable than ferrous metals. You should always use a magnet to help you isolate the ferrous metal from the non-ferrous after which […]
What are metal products?
What are metal products? The steel industry, the business of processing iron ore into steel, which in its simplest form is an iron-carbon alloy, and in some cases, turning that metal into partially finished products or recycling scrap metal into steel. The steel industry grew out of the need for more durable and more easily […]
Are metal shavings dangerous?
Are metal shavings dangerous? Fire Hazards Metal shavings that are produced when oil containers or cans are opened are commonly soaked in oil. These are a fire hazard when strewn about or disposed of carelessly. Contact with sparks and/or electrical outlets can ignite them, initiating large fires. Titanium metal shavings, in particular, are a significant […]
What is metal fabrication?
What is metal fabrication? Metal fabrication is the process of building machines and structures from raw metal materials. The process includes cutting, burning, welding, machining, forming, and assembly to create the final product. Most custom metal fabricated products are crafted from a range of commonly used metals and their alloys. Some of the most popular […]
What are the types of fabrication?
What are the types of fabrication? Fabrication in simple terms defined as the process of making something from raw materials other than readymade products Well as in structural construction, fabrication is the process of cutting, bending, and moulding steel structures to create beams, columns in order to use it for construction to be good manners. […]
What are the materials used in fabrication?
What are the materials used in fabrication? There are a number of materials a metal fabricator can use in his or her craft. Here’s a look at the various types of raw materials Fabricators from, cut and use other similar processes to create metal parts, components or machinery. Techniques used in this process include welding, […]
What are metal work tools?
What are metal work tools? This class covers the bare basics of metalworking. It is meant for those who have never done any metalworking before but have an interest in learning the basic tools and concepts. By the end of this class, you will be able to cut and drill pieces of metal, fasten them […]
What is the use of an angle grinder?
What is the use of an angle grinder? As tools go, angle grinders are an invaluable tool for any workshop, service garage, auto repair shop, or home hobbyist. An angle grinder is used for a variety of projects that include cutting and grinding iron, steel, metal roof cladding, corrugated iron, steel sheeting, brick, stone, concrete, […]
What is the best angle grinder?
What is the best angle grinder? The angle grinder reviews below highlight the ten best options we’ve found. The products on our list are here because they excel at the attributes that are most important for a successful angle grinder. These include power, safety, precision, durability, and versatility. What is the importance of angle grinders? […]
What are the types of angle Grinder Discs?
What are the types of angle Grinder Discs? A grinding wheel is a precision tool with thousands of cutting points on its surface – abrasive grains that are held in place by a bond matrix (hence these are known as bonded abrasives) and separated by pores. Check Out Melbourne’s Top Metal Fabrication Services – Austgen […]